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Service Manual
Article ID: 10
Written by: Terry
Written on: Wed Mar 19, 2014 2:57 pm
Article viewed: 13404 times

Here are the various service manuals for the Lesharo rigs

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1983-1986 Full Service Manual

1987-1989 Bosch Addendum

1989-1990 Bendix Addendum




Volumes 1 and 2 of the 1983-1986 Winnebago Service Manual for Centauri, LeSharo, Phasar, and Utility Van.

Volume 1 contains over 400 pages:


SECTION A: GENERAL INFORMATION

General/Specifications Subsection
o Maintenance and Lubrication

SECTION B: NATURALLY ASPIRATED DIESEL ENGINE
o General Information
o Engine Remove and Replace
o Overhaul and Rebuild
o Timing Belt
o Belt Tensioning Procedure
o Engine Water Pump

· SECTION C: TURBOCHARGED DIESEL ENGINE
o General Information
o Engine Remove and Replace
o Overhaul and Rebuild
o Timing Belt Replacement
o Belt Tensioning Procedure
o Engine Water Pump

· SECTION D: DIESEL INJECTION EQUIPMENT
o Subsection 1 - Injection Pump
o Subsection 2 - Injectors and Filters
o Subsection 3 - Checking and Troubleshooting

· SECTION E: 2.2L E.F.I. GASOLINE ENGINE
o General Information
o Engine Remove & Replace
o Engine Overhaul and Rebuild
o Timing Belt
o Rocker Arm Clearance
o Final Assembly
o Belt Tensioning
o Engine Water Pump
o Oil Pressure Checking
o Engine Fuel System
o Emission Control Systems
o Ignition System

· SECTION F: COOLING SYSTEM
o Special Tools
o Theory of Operation
o Theory of Operation continued
o Antifreeze/Coolant Mixture
o Cooling Circuit - Leak Checking
o Recovery Bottle Cap Calibration
o Refilling/Bleeding System
o Oil in Cooling Circuit
o Water Pump Declutching

· SECTION G: ELECTRICAL
o General
o Fuel Tank Sending Unit
o Instrument Cluster
o Alternator
o Starter
o Wire Harness
o Wiring Diagrams



VOLUME II

Volume 2 contains about 500 pages:


SECTION H: MANUAL GEARBOX
Subsection 1 - General Information
Subsection 2 - Removal & Reinstallation
Subsection 3 - Rebuild
Subsection 4 - Seal Replacement (with transaxle in vehicle)

SECTION I: CLUTCH
Subsection 1 - Specifications
Subsection 2 - Pressure Plate - Disc
Subsection 3 - Flywheel
Subsection 4 - Shaft Pilot Bearing
Subsection 5 - Thrust Pad (Throw-Out Bearing)
Subsection 6 - Master Cylinder
Subsection 7 - Slave Cylinder
Subsection 8 - Hydraulic System
Subsection 9 - Operating Clearance

SECTION J: AUTOMATIC TRANSAXLE
Subsection 1 - General Information
Subsection 2 - Troubleshooting
Subsection 3 - Components
Subsection 4 - Transaxle - Remove and Reinstall
Subsection 5 - Transmission - Rebuild
Subsection 6 - Coupling Transmission to Final Drive
Subsection 7 - Final Drive Rebuild
Subsection 8 - External Seal Replacement

SECTION K: FRONT AXLE
Subsection 1 - Specification
Subsection 2 - Front Axle Geometry
Subsection 3 - Lower Suspension Arms
Subsection 4 - Stub Axle Carriers
Subsection 5 - Steering Box
Subsection 6 - Steering Wheel and Shaft
Subsection 7 - Drive Shafts

SECTION L: REAR AXLE
Subsection 1 - Specifications
Subsection 2 - Standard and Medium Duty Axles
Subsection 3 - Heavy Duty Axle
Subsection 4 - Axle Assembly
Subsection 5 - Axle/Spring Assembly

SECTION M: BRAKES
Subsection 1 - Specifications
Subsection 2 - Master Cylinder
Subsection 3 - Brake Servo
Subsection 4 - Front Brake Pads
Subsection 5 - Front Brake Rotors (Discs)
Subsection 6 - Front Brake Calipers
Subsection 7 - Rear Brake Linings - Std. & Med. Duty Axles
Subsection 8 - Rear Wheel Cylinders - Std. & Med. Duty Axles
Subsection 9 - Rear Brake Linings - Heavy Duty Axle
Subsection 10 - Rear Wheel Cylinders - Heavy Duty Axle
Subsection 11 - Brake Limiter
Subsection 12 - Handbrake
Subsection 13 - Brake System Bleeding

SECTION N: SUSPENSION
Subsection 1 - Specifications
Subsection 2 - Front Springs
Subsection 3 - Front Struts
Subsection 4 - Rear Springs
Subsection 5 - Rear Shocks

SECTION O: HEATING/VENTILATION
Subsection 1 - Specifications
Subsection 2 - Dash Remove/Replace
Subsection 3 - Dash Changing
Subsection 4 - Dash Adjusting
Subsection 5 - Heater/Fresh Air Adjustment
Subsection 6 - Airflow Distributor
Subsection 7 - Heater Valve
Subsection 8 - Fan Motor

SECTION P: AIR CONDITIONING
Subsection 1 - General Information & Wiring
Subsection 2 - A/C System Operation
Subsection 3 - Servicing the A/C System
Subsection 4 - A/C System Diagnosis

SECTION Q: DANA® ELECTRONIC SPEED CONTROL (CRUISE)
Q1 - Operating
Q2 - Components
Q8 - Electrical Check
Q11 - Troubleshooting
Q13 - System Testing and Wire Schematics

SECTION R: BODY
R1 - Front End Drawings
R4 - Paint Codes
R5 - Sealants and Sealing
R10 - Windshield
R13 - Cab Door Latch
R13 - Outside Mirrors
R14 - Inside Trim Panel
R15 - Cab Windows and Cranks - R&R
R25 - Frame Dimensions
R28 - Body Panel Repair Tips

SECTION S: FUEL TANK
51 - Remove and Replace
52 - Sending Unit - R & R
53 - Roll-Over Valve (Inertial Fuel Shut-Off)

1984 Lesharo, 3.8 Chrysler, Plano, Texas, USA
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